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The battery industry in the United States has seen impressive growth due to rising demand in sectors such as electric vehicles (EVs), renewable energy, and backup power. As technology advances, the need for reliable, high-performance batteries is stronger than ever. In this article, we’ll explore the Top 10 battery manufacturers in USA, offering insights into each company’s history, achievements, and product lines.
Top 10 Battery Manufacturers In USA
A report from four months ago revealed a major shift in the battery industry, highlighting growing demand for high-performance storage solutions. Manufacturers are now focusing on enhancing energy density and range, which are essential for next-generation battery technology. This progress reflects a broader push to innovate and meet increasing performance expectations.
The top 10 battery manufacturers in USA are leading this transformation by investing in advanced battery systems and strengthening local supply chains. These manufacturers offer a wide variety of battery products, including lead-acid, LFP, solid-state, and more. Their efforts aim to deliver better performance, lower costs, and improve reliability—solidifying the country’s role as a leader in battery innovation and production.
| Rank | Company |
| 1 | East Penn Manufacturing |
| 2 | Tesla |
| 3 | American Battery Factory (ABF) |
| 4 | EnerSys |
| 5 | Stryten Energy |
| 6 | Batteries America |
| 7 | Ultium Cell |
| 8 | U.S. Battery |
| 9 | 24M Technologies |
| 10 | American Battery Solutions (ABS) |
East Penn Manufacturing
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Company website |
https://www.eastpennmanufacturing.com/ |
|
Founded in |
1946 |
|
Company headquarter |
Lyon Station, Pennsylvania |
Company overview
East Penn Manufacturing started in 1946 in a small shop making just five batteries. Today, it's one of the largest U.S. battery makers, known for its high-quality battery lead acid products like Deka and Intimidator. With over 10,000 employees and a massive facility in Pennsylvania, East Penn combines innovation and sustainability.
The company operates a closed-loop recycling system that processes nearly 30,000 batteries daily, recovering lead, plastic, and acid. In 2022 alone, they recycled over 188 million lbs of lead. Their eco-friendly methods include zero-discharge wastewater reuse, HEPA air filters, and acid reclamation systems.
Recognized by John Deere and other industry leaders, East Penn as the top 10 battery manufacturers in USA proves that large-scale battery lead acid manufacturing can also be environmentally responsible.
The Deka Ultimate AGM delivers exceptional battery capacity and vibration resistance—perfect for RVs and marine use.
News Updates:
East Penn Manufacturing won the 2025 BCI Amplify Award for its “Mission Possible” video campaign. The campaign showcased leadership in lithium and lead battery innovation, supporting first responders and U.S. manufacturing.
Also introduced its new Deka Ready Power batteries for material handling at ProMat 2025. These maintenance-free batteries, including a Flo-Gel model, offer up to 50% longer cycle life, ideal for tough industrial use.
Tesla
| Company website |
https://www.tesla.com/ |
|
Founded in |
2003 |
|
Company headquarter |
Austin, Texas |
Company overview
Tesla revolutionized transportation and is now scaling home energy storage systems for residential, commercial, and utility markets through their Gig factories. Tesla’s manufacturing is cantered around high-efficiency, vertically integrated production. Unlike traditional automakers, Tesla designs and builds most of its key components in-house—including motors, chassis, and especially battery systems. This allows tighter control over quality, performance, and innovation.
Check Top 10 energy storage lithium battery companies in the world.
Hot Product:
The Powerwall remains the go-to home battery, offering seamless solar integration and backup power.
News update:
In 2025, Gigafactory Nevada ramped up 4680 cell production, fuelling both EVs and large scale energy storage format systems.
Also Tesla's announcement of a ground breaking aluminium-ion battery set to debut in 2025. According to Elon Musk, this new technology could effectively signal the "end of lithium" batteries for many applications. The aluminium-ion design promises faster charging speeds, enhanced safety, and potentially lower production costs due to aluminium's abundance and easier sourcing versus lithium.
American Battery Factory (ABF)
| Company website |
https://americanbatteryfactory.com/en |
|
Founded in |
2021 |
|
Company headquarter |
Salt Lake City, Utah |
Company overview
American Battery Factory (ABF), founded in 2021 and based in Utah, is building the first U.S.-owned, large-scale supply chain for LFP battery cell production. The company focuses on vertically integrated manufacturing to reduce reliance on imports and boost national energy security.
ABF is developing a massive battery-making facility in Tucson, Arizona, expected to begin production by 2025 with an initial 4 GWh capacity and save their part as top 10 battery manufacturers in USA. Their prismatic LFP battery cells are known for long life (over 8,000 cycles), low resistance, and high safety—ideal for energy storage systems. With advanced automation and the U.S.A, sourced materials, ABF is a key player in strengthening domestic battery manufacturing.
Find another Top 10 lithium power battery cell cans companies in the world here.
Hot products
Their modular LFP cell system, ideal for grid-scale energy storage, is gaining traction across utility districts.
News update
American Battery Factory (ABF) has partnered with China’s KAN Battery to refine its lithium iron phosphate (LFP) cell production ahead of its U.S. launch. The collaboration involves a 1 GWh pilot line in China, helping ABF improve manufacturing processes before opening its Tucson, Arizona in 2026.
The factory will produce high-capacity prismatic cell LFP batteries with lifespans of up to 10,000 cycles, supporting energy storage, EVs, utilities, and defence. This move supports ABF’s goal of building a secure, long-life battery supply chain in the U.S.
EnerSys
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Company website |
https://www.enersys.com/en/ |
|
Founded in |
1999 |
|
Company headquarter |
Reading, Pennsylvania |
Company overview
EnerSys is a global leader in stored energy solutions, with a rich legacy spanning over 100 years in battery manufacturing. Headquartered in Reading, Pennsylvania, and supported by operations in Europe, Asia, and beyond, the company designs, manufactures, and distributes a wide range of battery products and integrated energy systems—serving industries such as industrial, telecom, aerospace, defence, medical, and data centers . Their offerings include reserve power and motive power batteries, battery chargers, monitoring tools, and turnkey energy systems engineered for mission-critical performance.
As top 10 battery manufacturer in USA EnerSys foster a collaborative global culture, invest in diverse talent and career development, and uphold high quality standards across their network. Their forward-looking initiatives include expanding into domestic lithium ion batteries production with a gigafactory in Greenville, SC, and committing to environmental, social, and governance (ESG) goals reflecting their holistic approach to powering critical infrastructure worldwide
Hot products
EnerSys provides a wide range of industrial batteries under brands like PowerSafe®, Odyssey®, Cyclon®, and Hawker®. Their offerings include VRLA and lithium-ion batteries for telecom, data centers, aerospace, defense, and material handling. EnerSys also supplies battery chargers, monitoring tools, and complete energy systems, with some of their lithium cells used in space missions.
News update
EnerSys will debut its new NexSys™ BESS (Battery Energy Storage System) and Synova™ Sync charger at the LogiMAT (Stuttgart) and ProMat (Chicago) trade shows in March 2025. These products are designed for industrial applications—enabling businesses to store renewable energy and perform grid peak‑shaving to lower utility costs and improve resilience
The Synova™ Sync charger offers advanced two-way power and data flow (including equipment-to-grid capabilities) with cloud-based monitoring, while the NexSys™ BESS supports on-site microgrid setups by integrating grid and renewable energy sources. Together, they bolster operational efficiency and sustainability for logistics, warehousing, and critical infrastructure operations.
Stryten Energy
| Company website |
htttps://www.stryten.com/ |
|
Founded in |
2020 |
|
Company headquarter |
Alpharetta, Georgia |
Company overview
Stryten Energy (formerly Stryten Salina, LLC) is a U.S.-based manufacturer of advanced battery and energy storage solutions, operating a vertically integrated domestic supply chain. They produce a full range of batteries—including lead-acid, lithium-ion, and vanadium redox flow—supported by intelligent chargers and energy management software.
Their products power applications from material-handling fleets and forklift trucks to automotive, railway, military, microgrids, telecom, and utility backup systems. With production capacity of nearly 15 GWh per year, Stryten supports mission-critical industries requiring performance, safety, and reliability.
Stryten also champions sustainable battery solutions in the U.S., focusing on domestic manufacturing and recycling—achieving a ~99 % recycling rate for lead batteries. Their "battery-first," technology-agnostic approach delivers tailored energy storage solutions and farm intelligent fleet insights through their in software.
Hot products
Tubular Gel Batteries are acclaimed in industrial lift-truck fleets for durability and safety.
News update
They secured a U.S. Army contract in 2025 to develop high battery performance for military energy storage systems.
Stryten Energy’s M-Series Li600 lithium-ion battery is now approved for use in Hyster and Yale electric lift trucks. This LFP battery offers longer life, safety, and maintenance-free operation. It integrates with truck systems for real-time diagnostics and is designed for various applications, including cold storage. The certification enhances Stryten’s role in the material handling battery market.
Batteries America
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Company website |
https://batteriesamerica.com/ |
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Founded in |
1990 |
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Company headquarter |
Madison, Wisconsin |
Company overview
Batteries America, founded in 1990 in Sauk City, Wisconsin by E.H. Yost & Company, is a U.S.-owned manufacturer, retailer, wholesaler, and designer of thousands of battery products. They specialize in components for amateur radio, aviation, RC hobby, and medical devices, offering a wide selection of NiCd, NiMH, LiPo, Li‑Ion, and voltage regulator accessories Their catalog includes receiver and transmitter batteries, battery chargers, connectors, trays, and monitors, with fully customizable solutions tailored to niche technical needs.
Products manufactured by other brands (such as ICOM, Vertex, SAMSUNG, etc.) are covered under the warranty terms provided by their respective manufacturers. Some items may also feature components from trusted brands like Panasonic.
Hot products
Their LiPo High‑C series are top choices among UAV and RC hobbyists for power and reliability.
News update
Finished a logistics center expansion to meet rising demand in the drone and UAV sector.
Ultium Cells
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Company website |
https://www.ultiumcell.com/ |
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Founded in |
2020 |
|
Company headquarter |
Ohio, United State |
Company overview
Ultium Cells LLC, a joint venture between General Motors and LG Energy Solution, operates cutting-edge manufacturing facilities in Warren, Ohio, and Spring Hill, Tennessee to produce large-format pouch lithium-ion battery cells for electric vehicles. The Warren plant began production in August 2022 and can generate up to 41 GWh annually, while the Spring Hill facility—launched in early 2024—adds similar high-tech capacity and flexibility
Ultium Cells leverages NCMA (Nickel-Cobalt-Manganese-Aluminum) chemistry to deliver high energy density, long-range EV-capable batteries. Supported by a $2.5 billion DOE loan and plans for future expansions—including LFP and LMR battery production lines—their operations aim to scale sustainable, top 10 battery manufacturers in USA to support GM’s electrification strategy, as well as other transportation sectors like rail, aerospace, and heavy trucking
Hot products
Their Ultium Cells, which use a modular and scalable cell architecture, are inside the Hummer EV and Silverado EV.
News Update
Ultium Cells, the GM–LG Energy Solution joint venture, is upgrading its Spring Hill, Tennessee plant to add lithium iron phosphate (LFP) battery cell production alongside its existing nickel‑cobalt lines. Backed by a $2.3 billion investment, the upgrade aims to begin later this year with production starting by late 2027. This move will reduce costs, diversify chemistry options, support a wider EV lineup, and bolster U.S.-based EV battery manufacturing and job growth.
US. Battery
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Company website |
https://www.usbattery.com/ |
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Founded in |
1926 |
|
Company headquarter |
San Diego, California |
Company overview
U.S. Battery Manufacturing Co., founded in 1926 in San Diego, California, is a trusted American producer of high-performance deep-cycle batteries. With production facilities in Corona, California, and Georgia, one of top 10 battery manufacturers in USA that serves a wide range of applications including golf carts, floor machines, aerial lifts, marine, deep cycle RV battery, and renewable energy systems.
U.S. Battery is known for combining advanced technology with skilled craftsmanship to ensure long-lasting battery performance. While their operations have expanded with automation, many stages of battery production remain hands-on to maintain strict quality standards. The company holds ISO 9001 and ISO 14001 certifications and continues to lead in the domestic battery market through reliability, innovation, and environmental responsibility.
Hot products
U.S. Flooded Lead Acid Batteries.
News Update
U.S. Battery announced that its Essential LI‑US‑24VGC2, a 24‑volt deep-cycle AGM battery, has been honored with the Distributor’s Choice Award. This recognition highlights the battery’s strong appeal among distributors, thanks to its value, reliability, and performance in commercial and industrial applications.
The LI‑US‑24VGC2 features maintenance-free AGM technology and a robust design suited for heavy-duty use in markets like telecommunications, solar energy systems, and emergency power—further reinforcing U.S. Battery’s reputation in delivering durable, professional-grade battery solutions.
24M Technologies
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Company website |
https://24-m.com/ |
|
Founded in |
2010 |
|
Company headquarter |
Massachusetts, United State |
Company overview
24M Technologies, founded in 2010 out of MIT, is revolutionizing battery manufacturing with its semi-solid, binderless cell manufacturing platform. They’ve re-engineered the traditional lithium-ion production process to eliminate about half of the steps, cutting capital costs by over 50% while enabling safer, higher-energy-density, and more cost-effective battery cells. Their approach is chemistry-agnostic and modular, making it adaptable for a range of applications—from EVs to grid storage—while dramatically simplifying recycling through their LiForever direct-reuse technology.
Because of 24M’s mission, “Powering a greener future,” centers on partnering with global battery and energy players to scale sustainable make them we observe as the part of top 10 battery manufacturers in USA, next-gen battery systems that emphasize safety, performance, and environmental responsibility. Their innovations—such as the Impervo separator, Eternalyte electrolyte, and ETOP pack design—address enduring battery challenges, and their efforts have been recognized among Fast Company’s Most Innovative and TIME’s Top GreenTech Companies of 2025.
Hot products
24M's LiForever™ Electrode is a binder-free, semi-solid battery technology that boosts performance, simplifies production, improves safety, and allows 90–98% recyclability of materials—making batteries cheaper, safer, and more sustainable.
News Update
24M launched an advanced Eternalyte™ electrolyte that boosts battery charge speed and cold-weather performance. It offers up to 3× higher conductivity, enables ultra-fast charging, and keeps over 80% capacity even at –20 °C. It works with lithium-ion, silicon-graphite, and lithium-metal cells, enhances safety, and is ready for commercial use.
American Battery Solutions (ABS)
|
Company website |
https://www.americanbatterysolutions.com/ |
|
Founded in |
2019 |
|
Company headquarter |
Lake Orion, Michigan |
Company overview
American Battery Solutions (ABS) become the next list of top 10 battery manufacturers in USA. They designs, engineers, and manufactures advanced lithium‑ion battery systems for a wide range of applications—from light and heavy commercial EVs to material handling, marine, agriculture, construction, outdoor power, and recreational vehicles. Their product lines include the Alliance™ low-voltage and Proliance™ high-voltage battery systems, along with fully custom battery pack solutions, all built in IATF‑certified facilities in Michigan and Ohio using American craftsmanship.
ABS emphasizes U.S.-based production, with more than 300 skilled workers at their Lake Orion and Springboro plants. Their lithium-ion systems adhere to strict quality standards (UL, ANSI, IATF 16949), undergo extensive testing, and feature best-in-class safety and performance. This commitment is reflected in partnerships with major companies like Komatsu and NFI, and is central to ABS’s “American Advantage” approach, delivering scalable, reliable, and sustainable energy solutions.
Hot products
Their Alliance Series packs, complete with smart BMS, are popular for electric buses and commercial vehicles.
News Update
In 2024, ABS landed a Department of Energy grant to deploy heavy-duty EV battery systems for the public transit sector.
Now, as the part top 10 battery manufacturers in USA American Battery Solutions (ABS) partnered with TICO to supply high-voltage Proliance battery packs for TICO’s electric terminal tractors. The $132 million deal includes 104 kWh to 312 kWh lithium-ion systems, with deliveries running through 2028. This boosts TICO’s EV fleet range and highlights ABS’s U.S.-based battery manufacturing.
Who We Are
At TYCORUN, we specialize in lithium battery manufacturing and offer one-stop battery solutions. Since 2007, we’ve been committed to R&D, production, and sales of lithium battery packs, battery cells, and battery management systems (BMS). Our products cover a wide range of applications such as electric motorcycles, energy storage, and custom solutions. With over 15 years of experience and a strong global network, TYCORUN supports OEM/ODM services, provides technical support, and ensures quality with multiple certifications including UN38.3, MSDS, CE, and UL. Contact Us to finding your battery need.
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