Case Study

Ghana Battery Swapping Case Study: TYCORUN 的副本

A fleet-scale electric motorcycle and battery-swapping deployment in Ghana — 1,300 vehicles, 3,557 swappable batteries and 87 swap cabinets delivered as one integrated system in approximately six months.

1,300 Electric Motorcycles

Fleet-scale deployment for commercial delivery in Ghana

60%+ Modeled Energy Savings

Per-kilometer model vs petrol, with every input and the full calculation shown below

~6 Months

From system design to full delivery of vehicles, batteries and cabinets

Why Ghana, Why Now

Ghana runs on motorcycles. Commercial "okada" riders and delivery fleets form the backbone of last-mile mobility in Accra, Kumasi and beyond — and in 2026, their single largest operating cost is moving in the wrong direction for petrol and the right direction for electric.

  • Petrol retailed around GH¢14.5–16.4 per litre through the first half of September 2026, with the National Petroleum Authority raising its price floor to GH¢14.53/L and consumer advocates projecting further increases (sources: NPA September 2026 pricing window; COPEC, Sept 2026).
  • Ghanaian fuel carries roughly GH¢1.95/litre in energy-sector levies alone, so pump prices stay structurally high regardless of world oil markets (Energy Sector Levy Amendment Act, 2025).
  • Electricity tariffs are adjusted quarterly by the PURC and remain high by regional standards, but the cost of electrical energy per kilometer is still a fraction of petrol — the model below shows why.
  • The policy direction supports electrification: the government is actively promoting electric two-wheelers and charging/swapping infrastructure under its net-zero and green-mobility agenda.

For a delivery fleet doing 100–150 km a day, that price gap is not a fuel-budget detail. It is the difference between a viable operation and a marginal one — and it is the core reason Africano Electro designed its fleet around swapping rather than plug-in charging.

The Challenge

Africano Electro was not running a pilot. It was building a commercial mobility and delivery operation that had to scale, and four problems had to be solved together:

  1. Vehicle uptime vs charging downtime. Plug-in charging ties each motorcycle to its own multi-hour charging cycle. A delivery fleet cannot afford vehicles parked at the wall socket during working hours.
  2. One architecture across four layers. Motorcycles, swappable batteries, swap cabinets and TYCORUN's self-developed PASS operating platform all had to speak the same mechanical, electrical and communication language — and stay compatible as the fleet grew, instead of re-integrating at every expansion stage.
  3. Validation speed. The full architecture needed to be proven with a real sample deployment before fleet-scale commitment.
  4. Operating economics. With petrol above GH¢16/litre, the energy case had to survive scrutiny using Ghanaian fuel and electricity prices — not generic industry averages.

PASS electric motorcycle fleet deployed by Africano Electro in Ghana

The Solution: One Integrated Fleet-Energy System

TYCORUN delivered the project as a single OEM-coordinated system rather than four separate products, with standardized interfaces across every layer.

1,300 Fleet-Spec Electric Motorcycles

Vehicles configured for commercial delivery duty in West African conditions, with battery interfaces and swap compatibility standardized so the fleet can expand without changing architecture.

3,557 Shared Swappable Batteries

A pooled battery inventory — roughly 2.7 batteries per motorcycle — keeps energy circulating independently of any single vehicle. Depleted packs return to cabinets to charge while charged packs stay available for exchange, which is what decouples vehicle uptime from charging time.

87 Distributed Swap Cabinets

Cabinet capacity is spread across the operating area rather than concentrated at one charging depot, giving riders short trips to a fresh pack. Each cabinet serves roughly 15 motorcycles in the current network sizing.

Africano Electro battery swap cabinets supplied by TYCORUN for the Ghana project

PASS: TYCORUN's Own Fleet Operating Platform

The fleet runs on PASS, a mobility and delivery operating platform designed by TYCORUN itself — not a third-party system that had to be "integrated with." TYCORUN designed and customized PASS for this project in roughly two weeks, connecting vehicles, batteries, swap cabinets and fleet workflows on one platform, which Africano Electro then operates locally.

PASS delivery electric motorcycles operating within the Africano Electro Ghana fleet

24 Days to Pass Sample Testing — Then 2 Months to Run the Whole System Through

Sample production and testing of the initial configuration was completed and passed in approximately 24 days. The deeper validation followed: over roughly two months, the batteries, swap cabinets, motorcycles and TYCORUN's PASS platform were run together end-to-end, so Africano Electro committed to the full fleet order only after every layer — not just the vehicle — had proven it worked as one system.

Two TYCORUN Engineers on the Ground

Two TYCORUN technicians deployed to Ghana to support local commissioning, operator training and early-stage operation — the system was handed over with people on site, not shipped as a container of equipment.

The Results

The Africano Electro project established a fleet-scale electric motorcycle and battery swapping system in Ghana, combining commercial vehicles, distributed energy infrastructure and PASS-based fleet operations within one deployment.

Full System Delivered in ~6 Months

From early technical validation to fleet-scale delivery — 1,300 motorcycles, 3,557 batteries and 87 cabinets — under one unchanged architecture.

The 60%+ Energy-Cost Claim, Shown as a Model

The figure is a modeled per-kilometer energy comparison against petrol operation in Ghana, not an audited fleet result. Here is the arithmetic, using current local inputs so you can re-run it with your own:

Input Value Source
Petrol price (Sept 2026) ~GH¢16.26/L NPA floor GH¢14.53 + OMC pump prices; COPEC projection
Typical commercial motorcycle fuel economy ~40 km/L Industry typical for okada-type 125–150cc riding with load
Petrol cost per km ~GH¢0.41/km 16.26 ÷ 40
E-motorcycle energy use ~25–35 Wh/km Typical loaded commercial e-motorcycle
Electricity tariff GH¢1.5–3.0/kWh Indicative commercial/non-residential band under PURC 2026 quarterly tariffs (exact band by connection type)
Electrical energy cost per km ~GH¢0.04–0.09/km Wh/km × tariff

Energy-Only Savings Come Out at Roughly 78–89%

Even after a swap operator adds its per-swap service margin on top of raw electricity, a net rider saving of 60%+ versus petrol is conservative rather than optimistic at today's Ghanaian fuel prices. On a 120 km working day that is the difference of roughly GH¢49 of petrol versus under GH¢11 of electrical energy before service fees.

Modeled comparison based on Ghana NPA fuel and PURC electricity pricing as of September 2026 — not an audited operating result of Africano Electro. Actual savings vary with route, load, riding style, swap tariff, electricity connection band and fuel price at the time of operation. Ghanaian pump prices are reset every two weeks under the NPA pricing-window system.

From Hardware Delivery to a Youth-Employment Mobility Network

With vehicles, swapping infrastructure and PASS running in one environment, the deployment operates as a mobility and delivery network rather than a row of parked equipment. Its purpose is social as well as commercial: the fleet creates delivery jobs for young people and university graduates, and selected motorcycles carry Ghana Youth Employment Agency (YEA) branding — positioning electric mobility as local employment infrastructure, with the swapping network supplying the daily energy behind it.

PROJECT EXECUTION

From Sample Testing to Fleet-Scale Delivery

The Africano Electro project moved from sample testing to complete fleet-scale delivery in approximately six months — with every layer validated before the full order was placed.
24

Days to Pass Sample Testing

Sample production and testing of the initial configuration was completed and passed in roughly 24 days, establishing the technical basis for the full system.
~2

Months of Whole-System Run-Through

The batteries, swap cabinets, motorcycles and the PASS platform were then run together end-to-end for about two months, proving the complete architecture as one system before fleet commitment.
~6

Months to Full Project Delivery

Approximately six months to complete production and delivery of 1,300 electric motorcycles, 3,557 batteries and 87 battery swap cabinets.

A Fleet Tied to Real Operations and Local Employment

The deployment is built around a visible operating use case rather than equipment alone: the motorcycles support day-to-day logistics and on-demand delivery in Ghana, and the fleet was designed to create delivery jobs for young people and university graduates as part of a youth-employment mobility initiative. The battery swapping network supplies the daily energy behind that operation.

SYSTEM DESIGN

How the System Was Designed Around Fleet Demand

Vehicle, battery and cabinet capacity were planned as one operating model rather than three separate equipment orders.

Sized From the Duty Cycle Outward

Vehicle count, daily operating intensity and battery demand were defined first, so the 87 cabinets and 3,557-battery pool were sized around real fleet use — roughly 2.7 batteries per motorcycle and 15 motorcycles per cabinet. The higher-than-private-ownership battery ratio is deliberate: packs are simultaneously on bikes, charging in cabinets, or ready to exchange.

One Standard Across All Three Hardware Layers

Motorcycles, swappable batteries and cabinets share standardized mechanical, electrical and communication interfaces, so the fleet can expand under the same architecture without re-integration.

Complete-System Support, Not Separate Products

TYCORUN's scope spans the motorcycles, batteries, cabinets and the self-developed PASS operating platform, with two engineers deployed on the ground in Ghana for commissioning and early operation — an integrated fleet-energy system rather than a collection of individual products.

PLAN YOUR DEPLOYMENT

Turn Your Fleet Demand into a Practical Swapping Plan

The Africano Electro project started from operating requirements, not a fixed product package. Send us your market, fleet size and daily duty cycle, and we'll come back with an initial vehicle–battery–cabinet configuration sized to it.
1

Share Your Operating Scenario

Country, fleet size, daily distance and load profile.

2

Receive an Initial System Direction

Motorcycle, battery and cabinet configuration with network ratios.

3

Refine the Deployment Plan

Integration, timeline, certification and local support requirements.

GLOBAL CASE STUDIES

Battery Swap Projects Around the World

Explore selected TYCORUN customer projects and the solutions deployed for different operating environments.

Ghana

Africano Electro

Fleet-scale electric motorcycle and battery swapping deployment supporting real mobility operations in Ghana.

1,300 Motorcycles
87 Swap Cabinets
3,557 Batteries
Read Africano Electro Case
Frequently Asked Questions

Practical Questions About Battery Swapping in Ghana

Key questions about fleet scale, operating context, modeled energy savings and TYCORUN's support scope in the Africano Electro deployment.

Commercial motorcycles need high daily availability. Plug-in charging parks each vehicle for hours on its own charging cycle; swapping separates riding from charging — a depleted battery is exchanged for a charged one in seconds, while the depleted pack recharges in the cabinet. Riders stay on the road during working hours.

1,300 electric motorcycles, 3,557 swappable batteries and 87 swap cabinets, planned as one fleet-energy system (~2.7 batteries per vehicle, ~15 vehicles per cabinet).

It is a model, not an audited result. At Ghana's September 2026 petrol price (~GH¢16.26/L) and ~40 km/L economy, petrol costs about GH¢0.41/km; at ~30 Wh/km and PURC commercial tariffs, electrical energy costs roughly GH¢0.04–0.09/km — an energy-only saving of ~78–89%, leaving 60%+ as a conservative net figure even after the operator's swap service fee. Real savings depend on tariffs, load, route and fuel prices.

PASS is the mobility and delivery operating platform for this project, designed and customized by TYCORUN itself in roughly two weeks — connecting vehicles, batteries, swap cabinets and fleet workflows on one system. Africano Electro operates PASS locally for day-to-day fleet management; it is not a third-party platform that TYCORUN had to integrate with.

About 24 days for sample production and testing to pass, then roughly two months to run the batteries, cabinets, motorcycles and the PASS platform through together as a complete system before the fleet order. Production and delivery of all 1,300 vehicles, 3,557 batteries and 87 cabinets took approximately six months, with two TYCORUN engineers supporting commissioning on the ground in Ghana.

Yes. The sizing method (duty cycle → battery pool → cabinet distribution) is market-neutral and is already deployed across multiple TYCORUN projects. Inputs that change by market are fuel price, electricity tariff, climate adaptation, local certification and payment integration.